PTC & Hexagon Authorized Partner · PLM / CAD / CAM · Automation
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Hexagon

NCSIMUL Machine Simulation

Move your prove-out from the shop floor to a virtual environment. NCSIMUL reads actual G-code, simulates the real machine kinematics, and catches every collision, gouge, and overtravel before you cut metal.

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Hexagon NCSIMUL

What NCSIMUL Does

True G-Code Verification

Reads and decodes the actual post-processed G-code — not CAM-level toolpath data. Interprets machine-specific macros, subroutines, and probing routines exactly as your controller would execute them.

Collision Detection

Exhaustive checking between all machine components — spindles, turrets, tables, workholding, cutting tools, and the workpiece. Full kinematic chain simulation for complex multi-axis and multi-channel machines.

Digital Machine Twin

Accurate virtual replicas of your specific machines — axis configurations, travel limits, kinematic chains, and controller behavior. Supports 3-axis through complex multi-axis, multi-channel, and mill-turn machines.

Cycle Optimization

Optitool module analyzes cutting conditions to optimize feed rates, eliminate air-cutting motions, and improve cutting strategies. Reduces cycle times while protecting tool life and part quality.

Dimensional Analysis

Compare the simulated part against the CAD model to identify gouges, excess material, and out-of-tolerance features. Replaces manual first-piece inspection on the machine. Selective simulation with GPU acceleration.

Workshop Documentation

Generates detailed CNC technical documentation and simulation reports. NCSIMUL Player enables operators to review simulations at the machine. Bridge between programming and the shop floor.

What We Deliver

Machine Twin Setup

We build the digital twin of your specific machine — geometry, kinematics, axis limits, and controller configuration. Validated against real-world machine behavior with first-article comparison.

Post + Sim Kits

Matched post processor and simulation packages. 400+ kits delivered across Fanuc, Haas, Mazak, Okuma, Siemens, Heidenhain, and Mazatrol controllers. Every post is proven on metal before delivery.

Verification Integration

Workflow integration with ESPRIT CAM, Creo NC, and other CAM systems. Automated simulation pipelines, batch verification, and quality gate enforcement before programs reach the shop floor.

400+
Post/Sim Kits
Zero
Crashes Tolerated
100%
Code Verified
4–6
Week Delivery

Eliminate Machine Crashes

Move your prove-out to a virtual environment. We'll set up the digital twin of your machines and deliver matched post+sim kits for every CNC in your shop.