From PLM deployment through multi-plant CAM standardization, training, and digital thread strategy. We build confidence before scaling complexity.
End-to-end Windchill deployment, data migration from legacy systems (Vault, Teamcenter, SmarTeam), lifecycle governance, and compliance configuration for regulated industries.
Installation, configuration, and tuning — on-premise, cloud (Windchill+), or hybrid. Workspace setup, numbering schemes, naming conventions, and UI customization.
Multi-path extraction, data cleansing, attribute mapping, and validated import. Our methodology processes 15,000+ components per session with 95%+ geometry fidelity and full traceability manifest.
ECN/ECO workflow design, approval routing, effectivity management, and compliance audit configuration. FDA 21 CFR Part 11, AS9100, and ITAR/EAR support.
Multi-CAD integration (Creo, SOLIDWORKS, Inventor, NX), Associative Topology Bus, Creo Unite coexistence with our proprietary GeoCore, and structured file management during transitions.
Multi-level BOM structures, xBOM engineering-to-manufacturing automation, configuration management, variant handling, and weight/cost/sustainability rollup.
Electronic signatures, complete audit trails, UDI management for medical devices, regulatory submission automation, and access control for export-controlled data.
DFM analysis, CAM programming, post development, machine simulation, TMS/QMS integration, and machine probing — across milling, turning, mill-turn, Swiss, and wire EDM.
Multi-axis milling, turning, mill-turn, Swiss, and wire EDM programming with optimized toolpaths, cutting strategies, and cycle time reduction programs.
Custom posts for Creo NC, ESPRIT, and NX. UDE/xml customization, machine kinematics, G-code optimization. 400+ production-proven post/simulation kits delivered. 4–6 week delivery per machine.
NCSIMUL digital twin setup, collision verification, Optitool feed optimization, and dimensional analysis. Machine-side prove-out and operator feedback integration.
Cutting parameter development, feed/speed optimization, tool life analysis, (TMS) tool management integration, and machine probing routines for in-process verification.
Design-for-manufacturability reviews, tolerance optimization, material selection, cost-to-manufacture analysis, and feedback loops between design and manufacturing teams.
Reusable NC sequences, operation templates, tool libraries, config.pro settings, mapkeys, and best practices documentation. Standardize across cells, lines, and plants.
Structured learning tracks with competency tracking via MOMIQ-SKI. From Day 1 through Power User mastery. Train-the-trainer programs for multi-plant scale.
Creo, ESPRIT, NCSIMUL, and Windchill training tailored to your machines, templates, and processes. Onsite or remote. Customer-specific content, not generic courseware.
54+ domain competency model, interactive radar charts, SPOF heatmaps, learning pathways, and ROI calculators. Track workforce readiness across departments and plants.
Identify and develop internal champions who can sustain and grow capabilities independently. Multi-plant rollout playbooks, site-specific adaptation, and handoff criteria.
Architecture and implementation for connected enterprise — from CAD model through manufacturing, quality, service, and IoT. Maturity model assessment using validated frameworks.
Windchill extensions, Creo automation (JLink, Pro/PROGRAM), ESPRIT macros, and workflow systems. PLM-to-ERP/MES/QMS integration via REST APIs and MuleSoft patterns.
DfAM design, topology optimization, lattice structures, build preparation, process qualification (feasibility → repeatability → reproducibility), and PLM-AM traceability.
Tell us about your org, tech stack, tools, machines, and bottlenecks. We'll scope the right engagement and prove ROI before scaling.